Nozzle Cleanr And Inspector FKNC-P

The FKNC-P is a high-performance, automated solution specifically engineered for the Panasonic NPM series. It transforms traditional, labor-intensive nozzle maintenance into a streamlined, high-efficiency digital workflow.

Operational Excellence in 3 Direct Steps: The system minimizes manual intervention by utilizing a Nozzle Station → Cleaning → Nozzle Station cycle. Simply place the nozzle tray, and the system handles the rest with complete autonomy.

Three-in-One Functionality:

Precision Cleaning: Employs sonic-speed pure water mist to restore nozzle performance to factory-new standards.
Quantitative Testing: Integrated visual inspection ensures every nozzle meets strict quality requirements before returning to the production line.
Smart Management: Centralized digital tracking allows for the storage and management of up to 846 nozzles, ensuring total traceability.

High-Capacity Performance:

Batch Cleaning: Efficiently cleans up to 49 nozzles per cycle, perfectly synchronized with the 16-working-head configuration of the NPM series.

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Automated SMT Nozzle Pickup, Cleaning & Vision Inspection

Powered by an advanced XY Robot Gripper and automated handling architecture, the system seamlessly manages high-precision pickup and transfer across cleaning trays and storage modules.

AI-Powered Optical & Flow Inspection

Integrated with high-definition industrial cameras and ultra-precision flow meters to automatically detect, isolate, and filter out defective SMT placement nozzles:

Optical 2D Code Scanning: Instantly reads and logs nozzle identification data for strict traceability.
Optical Imaging Inspection: Accurately detects microscopic tip wear and reflector damage.
Air Flow Meter Diagnostics: Precisely identifies orifice clogging via real-time vacuum flow measurement.
Micro-Force Sensor Technology: Detects nozzle slider mechanical jams through sensitive compression force tracking.

High-Pressure Sonic Cleaning Technology & Working Principle

High-Pressure Jet Atomization: Continuous pressurization shatters pure water into micro-mist particles (3-10 µm), enabling deep-penetration cleaning of stubborn residues inside microscopic nozzle apertures.
Pulsed Sonic Kinetic Energy: Delivers high-frequency pulsed impacts at sonic speed (V=360 m/s, 30 pulses/sec) to generate a persistent energy field that shatters inner and outer contaminants without damaging the substrate.

Independent Multi-Layer Nozzle Storage Architecture

The independent multi-layer storage mechanism safely accommodates both inspected/cleaned certified nozzles and pending-service inventory. Features dedicated high-capacity storage trays (such as PANA 16-Head and FUJI H24 trays) configured across an 18-layer independent structure backed by a real-time inventory tracking system.

Full Lifecycle Traceability & Audit Management

Automatically logs cleaning timestamps and inspection metrics for every individual nozzle, ensuring full lifecycle traceability. By eliminating nozzle blockages caused by overlooked maintenance schedules, the system guarantees 100% compliance with strict quality audit regulations.

Zero Operation Time & Flexible Operational Modes

Simply exchange the nozzle station to complete bulk cleaning and maintenance instantly, achieving virtually zero operational downtime on your SMT placement production lines.

Mode 1: Direct Cleaning

Automatically transfers nozzles awaiting cleaning to the cleaning tray. Post-cleaning and inspection, certified nozzles are precisely returned to their exact original slots.

Mode 2: Retrieve Certified

Instantly retrieves maintenance-certified nozzles from internal storage and loads them into empty feeder stations to replace expired units without halting production.

Mode 3: Deposit for Clean

Transfers nozzles pending cleaning directly from the station to storage, automatically cleaning them during idle periods and returning them upon completion.

Specification Parameters

Item	Specification Name	Details
Features	Auto Panasonic Nozzle Cleaning/Inspection	Cleans and inspects Panasonic nozzles with Panasonic original nozzle station.
Features	Semi-auto Other Brands Bulk Nozzles	Cleans and inspects various nozzles from other brands need to manually load nozzle into corresponding trays.*1
Operation	Batch Clean, Individual Inspect	Individually transfer nozzle to cleaning tray to do batch high pressure cleaning. Inspects individually before transfer back to the nozzles station.
Nozzle Supply	Target Machine	Panasonic NPM Series
	Load Nozzle Station	Use the same method to load the nozzle station into the cleaning machine like Panasonic machine.
	Nozzle Station Adapter Type*2	Panasonic NPM Series: 8-head, 16-head
	Station Identification	Physical number coding.
	Station Capacity	1-3 nozzle station
	Station Capacity	1-3 nozzle station
Nozzle Cleaning	Dedicated cleaning tray	Panasonic NPM 8-head Tray Capacity: 18 Pcs
		Panasonic NPM 16-head Tray Capacity: 49 Pcs
		Panasonic NPM 8-head & 16-head Mixed Tray Capacity: 24 Pcs
	Cleaning Method	Precision high-pressure spray cycling rinse within a sealed tank.
	Cleaning Fluid	DI Water & Industrial Distilled Water
Fluid Specs	Fluid Capacity	6L
Fluid Specs	Fluid Replacement	Built-in filtration system. Automatic reminder for replacement based on time/cycles.
Nozzle Drying	High-Pressure Air Dry	Initial batch high-pressure air dry with the cleaning tray. Second high-pressure air blow per nozzle individually before inspection.
Nozzle Inspection	Nozzle Type Read	Reads nozzle QR code
	Nozzle Blockage	Determines nozzle blockage via airflow sensor measuring vacuum flow.
	Tip Damage/Contamination	Optical image inspection for tip damage or contamination.
	Reflector Plate	Reflector Plate Damage/Missing
	Reflector Plate	Optical image inspection for reflector plate.
Nozzle Storage	Storage Mechanism	Specialized storage trays, max 18 trays, stores up to 846 nozzles.
	Storage Method	Specialized storage trays that store within the machine.
	Stored Nozzle Types	Panasonic NPM 8-head, 16-head Nozzles
	Storage Capacity per Tray	16-head Nozzle Tray: 47/tray; 8-head Nozzle Tray: 12/tray
	Nozzle In	Auto transfer from stations to storage trays, or manual load into storage trays.
	Nozzle Out	Auto transfer from storage trays to empty stations. Manual entry or batch report import for retrieval.
Efficiency	Cleaning + Dry	20 sec/nozzle (avg.)
Efficiency	Cleaning + Inspect + Dry	26 sec/nozzle (avg.)
Basic Specs	Power Supply	Single Phase 220V 50HZ
	Power Consumption	2KW
	Air Supply	0.5~0.7Mpa, 46L/min
	Dimensions	L1077mm * W600mm * H1560mm (with singal tower)
	Weight	350KG
	Control	Touch Screen + Keypad
	MES Connection	Open access/read