MIRTEC MV-6 3D AOI Machine

Highlight:

1.Exclusive 15MP/25MP CoaXPress Camera System
 
2. OMNI-VISION 3D Digital Tri-Frequency Moiré Technology
 
3. Leading-Edge 12 Projection Blue DLP Technology
 
4. Precision Compound Telecentric Camera Lens
 
5. Eight-Phase Color Lighting System
 
6.10MP/18MP SIDE-VIEWER Camera System
 
7. Programmable Z-Axis Multi-Focus System
 
8. INTELLI-PRO Automatic Programming Software
 
9. Multi-Functional AOI-SPI Fusion Technology
 
10. INTELLISYS Industry 4.0 Intelligent Factory Automation System
 
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MV-6 OMNI 3D AOI Introduction

MV-6 OMNI Series is a Full-3D inline vision inspector with a 25 Megapixel high-resolution camera. Digital moiré 12projections, 18 Megapixel side cameras and 8 Phase coaxial color lighting system to allow inspection upto 03015 (mm) chip.

MV-6_S_OMNI 900MM
Slim Design
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MV-6_S_OMNI is a 900mm slim-size 3D AOI designed to provide excellent technology and space management for greater user convenience.

Digital 12 Projection Moire Technology

Moiré Projection Unit measures a component in EWSN 4 directions to obtain 3D image for failsafe and high-speed defect detection
 
Features:
*Obtain 3D image without blind spots using 4(four) 3D projections
*Various component height inspections with the combination of high, medium, and low frequency moiré patterns
*Linkage with the main camera to apply Full 3D inspection to detect various defects flawlessly
Full 3D inspection
High Resolution 25 Megapixel Camera

High Resolution 25 Megapixel Camera

We are proud to have applied the next-generation vision system with the 25 Megapixel high-resolution camera for more precise and stable inspection and high-speed CoaXPress transmission method to allow 4 times more data transmission and 40% increased process speed

 

■ 25 Megapixel Camera Loaded
■ CoaXPress high-performance vision system applied
■ Large FOV to increase inspection speed
■ Processing speed increased by 40% compared to Camera Link
Coaxpress camera
AOI Inspection software

Deep Learning applied Auto Teaching Tool

Inspection software which is applied Deep Learning solution search the most suitable component information and teach the component automatically. User would have the best inspection quality always regardless of user’s skill as all of process will be done by a few clicks.
 
■ Reduce teaching time more over 90% than manual teaching
■Secure the best inspection quality through working process
standardization
■Accurate component searching and matching by applying
Deep Learning solution
Deep Learning solution

       18 Megapixel Angled Camera

ㆍ4 cameras in EWSN applied
ㆍThe only solution for J-lead, QFN, and Coil Solder inspection
ㆍFull-PCB inspection with side cameras
18 Megapixel Angled Camera

8 Phase Coaxial Color Light

ㆍColor change extractionfollowing angle of reflection
ㆍIdeal for Chip / IC lift, microcrack and solder inspection
ㆍPrecise solder joint inspection
8 Phase Coaxial Color Light

Intellisys® System

Possible to recognize in advance when a defect occurs in the line and support to reduce the cost due
to defects by remote control
Intellisys® System

MV-6 OMNI 3D AOI Series Specifications

Standard Features:

1. Intel Multi-Core PC, 32” Flat Screen LCD Monitor, Windows 10 TM OS, HDD, Mouse & Keyboard, Network LAN Card

2. OMNI-VISION- Digital Tri-Frequency Moiré Technology – 12 Projection Blue DLP – 25mm 3D Inspection Capability.

3. Single-Stage High-Speed Conveyor System with Programmable Width Control and Automatic PCB Support.

4. Advanced Eight (8) Phase Color LED Lighting System

5. Pre- and Post-Reflow Inspection Capability

6. Automatic Teach Tool (ATT) Software – Automatic Programming Using Centroid Data

7. Comprehensive Package Type Library – Provides Simple “Drag and Drop” Component Programming

8. Local System Software: Repair Plus Software, Statistical Process Control (SPC) Software

Options:

* 15-megapixel or 25-megapixel CoaXPress Top-Down Color Camera System (See Specifications).

*SIDE-VIEWER Camera System – Quantity (4) 10MP or 18MP CXP Side-Angle Digital Color Cameras. 

*Programmable Z-Axis Multi-Focus System – Provides Optimal Focus Level for Taller Devices.

*ePM-AOI CAD Import Software. ODB++ Import Module Sold Separately (Requires ePM AOI).

*AOI-SPI Fusion Technology – Provides Both AOI and SPI Capability in a Single Platform

*MV-6 OMNI: Three (3) Stage High-Speed Conveyor / MV-6 OMNI XL / HV: Conveyor Rail Extension

*2D Bar Code Reader Options: Gun Type, Camera Type, and External Mount.
*MV-6DL OMNI Shuttle Conveyor Options: Input Shuttle Conveyor, Output Shuttle Conveyor.
*Remote PC – Software Purchased Separately
*Remote Software: Repair System Software, Statistical Process Control (SPC) Software, Off-Line Teaching Software (OLTT).
*Total Remote Management Software (TRMS) – Requires Server Software for Remote PC and Client Software on All Machines.

*INTELLI-TRACK Process Control Software – Requires Server Software for Remote PC and Client Software on All Machines.

*SVN Multi-System Version Control Software – Requires a separate PC Server

System Specifications

PCB Inspection Area
MV-6 OMNI
50 mm x 50 mm to 510 mm x 460 mm (2.0" x 2.0" to 20.1" x 18.1")
Three (3) Stage Conveyor Option w/ PCB Indexing: 1,020 mm x 460 mm (40.2" x 18.1")
MV-6 OMNI (Extended PCB Size)
50 mm x 50 mm to 510 mm x 510 mm (2.0" x 2.0" to 20.1" x 20.1")
MV-6DL OMNI (Dual Lane)
Single Lane: 50 mm x 50 mm to 460 mm x 590 mm (2.0" x 2.0" to 20.1" x 23.23")
Dual Lane: 50 mm x 50 mm to 460 mm x 300 mm (2.0" x 2.0" to 20.1" x 11.81")
MV-6em OMNI (Small-Footprint)
50 mm x 50 mm to 330 mm x 280 mm (2.0" x 2.0" to 12.99" x 11.02")
MV-6 OMNI XL / MV-6 OMNI XL HV
50 mm x 50 mm to 870 mm x 690 mm (2.0" x 2.0" to 34.25" x 27.17")
1,200 mm x 690 mm (47.24" x 27.7") w/ PCB Indexing
1,600 mm x 690 mm (63" x 27.7") w/ PCB Indexing and Optional Conveyor Extension
MV-6 OMNI XL DL
Single Lane: 50 mm x 50 mm to 870 mm x 555 mm (2.0" x 2.0" to 34.25" x 22.85")
Dual Lane: 50 mm x 50 mm to 870 mm x 300 mm (2.0" x 2.0" to 34.25" x 11.81")
Vision System (FOV Size)
15MP CoaXPress:
(3,904 x 3,904 @ 120 fps)
Option 1
Option 2
Pixel Resolution: 15 um
Pixel Resolution: 10 um
58.56 mm x 58.56 mm (2.31" x 2.31")
39.04 mm x 39.04 mm (1.54" x 1.54")
25MP CoaXPress:
(5,120 x 5,120 @ 72 fps)
Option 1 Pixel Resolution: 7.7 um 39.42 mm x 39.42 mm (1.55" x 1.55")
OMNI-VISION® Inspection Technology
3D Inspection TechnologyDigital Tri-Frequency Moiré Technology - 12 Projection Blue DLP
2D Inspection Technology15MP / 25MP CoaXPress Camera System
Maximum 3D Inspection Height25 mm @ ±3 um
2D Inspection ItemMissing Component, Wrong Component, Mis-Alignment, Skewed Component, Polarity, Tombstone, Solder Bridge, Flipped Device, Solder Ball, Etc.
3D Inspection ItemComponent Height, Position, Lifted Package, Lifted Lead, Solder Fillet, Excessive Solder, Insufficient Solder, Solder Bridge, Open Solder, Etc.
Additional Specifications
Lens ConfigurationPrecision Telecentric Compound Lens Design
Lighting SystemEight (8) Phase Color Lighting
SIDE-VIEWER® Camera SystemQuantity Four (4) - 10MP Color Side-Angle Cameras / Quantity Four (4) - 18MP CoaXPress Color Side-Angle Cameras
PCB Surface ClearanceTop-Side Clearance: 45 mm / Bottom-Side Clearance: 50 mm
PCB Edge ClearanceTop-Edge Clearance: 3 mm / Bottom-Edge Clearance: 3.5 mm
Maximum PCB Warpage±2 mm
Maximum PCB WeightMV-6 OMNI: 4 Kg / MV-6 OMNI XL: 7 Kg / MV-6 OMNI XL HV: 25 Kg
PCB Thickness RangeStandard: 0.5 mm - 3 mm / Optional: 0.5 mm - 5 mm
Minimum Component Inspection0402 Chip (mm) / 01005 Chip (in) / 0.3 Pitch (mm)
Robot Positioning SystemPrecision Closed Loop AC Servo Drive, Resolution: 1 um / Repeatability: ±10 um
Power RequirementsSingle Phase 200~240V 50~60Hz; 1.1 KW, Breaker Capacity: 25 Amp
Air Requirements5 Kgf / cm² (0.5 Mpa); (71 PSI)
MachineDimensionsWeight
MV-6 OMNI1,080 mm W x 1,470 mm D x 1,500 mm H950 Kg
MV-6DL OMNI1,080 mm L x 1,610 mm W x 1,610 mm H1,030 Kg
MV-6em OMNI900 mm L x 1,290 mm W x 1,660 mm H870 Kg
MV-6 OMNI XL / DL / HV1,600 mm L x 1,580 mm W x 1,660 mm H1,700 Kg

Our Services

We go beyond delivering powerful machinery to provide a complete partnership built on expertise and unwavering support. Our service ecosystem is designed to ensure maximum uptime, productivity, and return on your investment.

1.Pre-Sales Technical Support

1.1 Technical consultation & line layout planning 1.2 Demo machine testing with customer materials 1.3 Pre-sales training for technical team

2. Delivery & Commissioning

2.1 Professional installation & calibration 2.2 Parameter optimization for specific PCBs 2.3 Trial production validation 2.4 Operator training (SOP, maintenance, troubleshooting) 2.5 Acceptance test with performance verification

3. After-Sales Support

3.1 1-year standard warranty (extendable) 3.2 7×24 hotline, 4-hour emergency response 3.3Scheduled preventive maintenance (quarterly/half-yearly) 3.4 Genuine spare parts supply 3.5 Remote diagnosis & software updates

4. Value-Added Services (Optional)

4.1 Performance upgrades (software/hardware) 4.2 Production efficiency optimization analysis 4.3 Advanced technical training programs 4.4 Extended warranty (2-3 years) 4.5 Equipment relocation service

Our Promise

We are dedicated to being a true partner in your success, providing the tools, knowledge, and continuous support necessary to keep your projects moving forward efficiently and profitably.

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