Dual Buffer Conveyor
Also known as an NG Buffer or NG/OK Sorting Buffer, this equipment is positioned after single-rail inspection machines. It manages board flow by buffering NG (No-Good) boards and passing OK boards straight through, or serves as a general buffer behind high-speed production lines. Custom sizes are available to match various application scenarios, and the machine is primarily composed of a transmission guide rail, a lifting buffer unit, and electrical controls.
Machine Features & Technical Advantages
- Precision Guide Rails & Synchronous Belt: The conveyor guide rails are precision-machined, driven by high-strength synchronous belts and stepper motors, ensuring high operational stability and accurate positioning.
- Automated Lifting Buffer Unit: The lifting buffer mechanism features precision-machined parts powered by a stepper motor with automated control, making operation and debugging easy.
- Three Versatile Operating Modes: Supports three operational modes to suit different production needs: NG Buffer Mode, Standard Buffer Mode, and Pass-Through (Direct) Mode.
- Modular & Customizable Design: Machine dimensions and specifications can be tailored to meet your specific production line layout and buffering requirements.
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Machine Features
- PLC Programmable Controller: Controlled by a reliable PLC system for automated and precise operation.
- Touch Screen & Tactile Switch Control Panel: Features a user-friendly touch screen combined with light-tactile button switches for easier operation.
- Modular Design: Allows custom assembly and adjustable machine lengths based on your specific requirements.
- Heavy-Duty Sheet Metal Frame: Constructed with thickened, folded sheet metal to significantly enhance overall equipment stability.
- Durable Guide Rails & Buffer Structure: Conveyor guide rails and buffer structures are precision-machined for long-lasting durability.
- Stepper Motor Lifting Unit: The lifting mechanism is driven and controlled by a stepper motor, offering fast, smooth, and highly accurate step positioning.
- 15W Stepper Motor Transmission: The track transmission power is driven by a reliable 15W stepper motor.
- Automatic Alarm & Buzzer Indicator: Equipped with an automatic alarm function and a buzzer for clear equipment status indication.
- Multiple Operation Modes: Supports FIFO (First-In, First-Out), LIFO (Last-In, First-Out), NG Buffer, Standard Buffer, and Pass-Through modes.
- Standard Signal Interface: Equipped with standard signal connections for seamless in-line communication with other equipment.
- Complete Electrical Control Box: Includes a full set of integrated electrical control housing.
Dual Buffer Conveyor Technical Specifications
| Specifications / Models | 800MM | 1000MM | 1500MM |
|---|---|---|---|
| PCB Size (L*W) |
Buffer (Same Size): 50*50-450*290mm Pass-Through (Same Size): 50*50-450*290mm Single Rail: W510mm Dual Rail (Diff. Size): W120 / W460mm |
Buffer (Same Size): 50*50-530*290mm Pass-Through: 50*50-930*290mm Single Rail: W510mm Dual Rail (Diff. Size): W120 / W460mm |
Buffer (Same Size): 50*50-850*310mm Pass-Through: 50*50-1430*310mm Single Rail: W510mm Dual Rail (Diff. Size): W140 / W460mm |
| Machine Dimensions (L*W*H) | 800 × 1200 × 1100mm | 1000 × 1200 × 1100mm | 1500 × 1320 × 1100mm |
| Sheet Metal Dimensions (L*W*H) | 600 × 1150 × 1100mm | 800 × 1150 × 1100mm | 1200 × 1200 × 1100mm |
| Operation Panel | Single Side | Double Side | |
| Weight | 160Kg | 200Kg | 280Kg |
| Fixed Side | 1#4 Fixed, 686mm or 710mm (Specify upon order) | ||
| Board Storage Capacity | Full Load 10 PCS * 2 | ||
| Pitch / Step | 1-4 (25mm pitch) | ||
| Conveyor Height | 900 ± 30mm (or customized) | ||
| Transmission Direction | Left-to-Right or Right-to-Left (Specify upon order) | ||
| Adjustment Type | Manual Adjustment | ||
| Min. PCB Thickness | 0.4 mm | ||
| Power & Load | AC 220V (or customized), Single Phase, Max. 300VA | ||
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