Auto Splicing Tape Machine
The SMT industry's first track-switching feeder not only handles 8–24 mm tapes flawlessly, but also offers exceptional compatibility and unmatched feeder throughput. It supports a maximum tape cup depth of 9 mm, with a feed port tensile strength of 5 kg and a 360-degree torsion resistance.
Key Features & Technical Specifications
Tape Widths & Materials
Supports tape widths of 8, 12, 16, and 24 mm; fully compatible with both paper and plastic tapes.
Feeder Cup Depth
Maximum feeder cup depth reaches up to 9 mm, ensuring versatile component handling.
LCR Measurement System
Equipped with an optional LCR measurement error-proofing system to guarantee high accuracy.
X, Y & Z-Axis Design
The measurement system features an independent X, Y, and Z-axis mechanical design.
Variable-Needle Mechanism
Utilizes a variable-needle design, capable of measuring ultra-small components down to 01005.
Intelligent Vision System
Integrated with a standard smart vision system for automated visual identification.
Auto Detection & Cutting
Supports automatic empty reel detection and automatic tape cutting for seamless operation.
Yield Rate & MES Integration
Achieves a first-pass yield rate of over 98% and fully supports MES (Manufacturing Execution System) connectivity.
Independent Motion Design: Vision System, Measurement Unit, and Splicing Unit
Features an advanced multi-axis independent motion architecture integrating core functional subsystems for maximum precision and stability:
- Vision System: Standard high-definition smart vision system for automated component alignment and identification.
- Measurement Unit: Independent X, Y, and Z-axis design with a variable-needle mechanism for ultra-precise component measuring.
- Splicing & Film Application Unit: High-accuracy servo axes ensuring precise positioning and reliable tape connections.
Drawer-Type Design: Film Feeding Mechanism
The film feeding mechanism adopts an ergonomic drawer-type (slide-out) design, making maintenance, material loading, and reel replacement remarkably quick, safe, and user-friendly.
- Ergonomic Slide-Out Structure: Allows effortless pull-out access for operators during routine maintenance and setup.
- Optimized Film Feeding: Ensures smooth tension control and stable tape/film delivery throughout production.
Technical Specifications
| Category | Specification Name | Parameters / Details |
|---|---|---|
| Splicing System | X-Axis Repeat Positioning Accuracy (mm) | ±0.01 |
| Y-Axis Repeat Positioning Accuracy (mm) | ±0.01 | |
| Splicing Positioning Accuracy (mm) | ±0.2 | |
| Tape Information | Applicable Width (mm) | 8 / 12 / 16 / 24 |
| Tape Pitch (mm) | 2 / 4 / 8 / 12 / 16 / 20 / 24 | |
| Max. Pocket Depth (mm) | 9 | |
| Tape Thickness (8mm Tape) (mm) | 0.25 – 1.25 | |
| Rail System | Rail Height (mm) | 935 ± 15 |
| Collection Unit | Collection Arm | Standard single arm, optional dual collection arms |
| Reel Specification (mm) | Max. Ø380, Optional Ø500 | |
| Max. Load Capacity (kg) | Max. 20 | |
| Barcode Reading | Collection Arm Barcode Reading | Optional |
| Production Speed | Splicing Cycle (C/T) | ≤ 10S (Excludes LCR test time and manual loading time) |
| Splicing Performance | Splicing Pass Rate | 98% |
| Splicing Gap Tolerance (mm) | ±0.1 | |
| Software Control | Auto Tape Pitch Recognition | Standard |
| Component Size Cross-Check | Standard | |
| BOM Parsing | Standard | |
| Solder Paste Printing Verification | Optional | |
| MES Customization | Optional | |
| LCR Testing | Measurement Accuracy | ±0.05% |
| Measurement Range | L: 0µH–1000H, C: 0pF–20mF, R: 0Ω–20MΩ | |
| Measurement Mode | Dual-side measurement | |
| Test Pass Rate | 95% (for 01005 components) | |
| Power Supply | Power Type | 24V DC 80Ah Lithium Battery |
| Battery Life (h) | 12 – 16 | |
| Rated Power (W) | 300 | |
| Equipment Appearance | Weight (Kgs) | 93 |
| Dimensions (mm) | 483(W) × 487.5(L) × 1460(H) | |
| Optional Accessories | MES customization, barcode printer, collection arm anti-drop function, barcode scanning error-proofing, plug-in power supply, wireless charging, auxiliary material bar, external cutter. | |
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