FUJI Auto Nozzle Cleaner
Specification Data
| Item | Specifications & Details |
|---|---|
| Applicable machines | NXT series, AIMEX series |
| Stations | NA74A (H24G, H24), ND36A, ND32C, NS0ZA (V12, H12, HO8) |
| Applicable nozzles | H24G, H24, V12, H12HS (Q), H08 (Q), G04 |
| Applicable nozzle diameters | 0201 mm (008004") nozzles, φ0.3 to φ3.7 standard nozzles |
| Cleaning fluid | Ultra-pure water (tank volume 8 L) |
| Cleaning time | App. 24 min. (40 nozzles / transfer + cleaning + inspection) |
| Size, weight | W 455 × D 1000 × H 1420 mm, 230 kg |
| Power supply | AC 200 V |
| Air supply | 0.35 to 0.5 MPa |
Features
Frees Operators from Nozzle Maintenance
Nozzle stations can be set directly after being removed from mounters. The Smart Nozzle Cleaner automatically removes nozzles from stations, performs thorough cleaning, and inspects them simply by pushing the start button, eliminating manual intervention.
Accurate and Comprehensive Inspection
The Smart Nozzle Cleaner checks the conditions of all nozzles and automatically routes defective items into designated reject boxes based on specific failure reasons.
- Reads 2D codes
- Checks air flow
- Checks nozzle sliding movement
- Checks for nozzle tip damage
Drastically Reduces Maintenance Work Time
Through advanced automation, operator maintenance time is dramatically slashed from 120 seconds down to just 0.4 seconds per nozzle (excluding inspection time). In manufacturing environments facing labor shortages, this system delivers exceptional labor-saving efficiency.
More than 1,000 nozzles can be stored in one unit
Since the Smart Nozzle Cleaner has a large storage capacity, it can be used as a nozzle stocker. Select the right type of operation for your production from the various available operation modes.
Operation modes
1. Normal operation
Sets nozzles in a nozzle station after cleaning and inspecting the nozzles.
2. Exchange operation
Exchanges the nozzles in the nozzle station that is set in the Smart Nozzle Cleaner with nozzles in the stocker which have been cleaned and inspected.
3. Stocker operation
Performs cleaning and inspection for uncleaned nozzles in the stocker.
4. Inspection operation
Performs inspection on nozzles in a nozzle station set in the Smart Nozzle Cleaner.
5. Manual operation
Sets the specified types and quantity of nozzles in a nozzle station, or discharges the nozzles onto a tray without setting them in a nozzle station.
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