KOH YONG KY8030-2 SPI XL Dual
The KY8030-2 has maintained the industry’s leading position as the best-selling True 3D Solder Paste Inspection System since entering the market. Combining Koh Young’s patented
3D dual-inspection Moiré projection technology, it effectively eliminates critical shadow and specular reflection challenges other 3D inspection systems simply cannot address.
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Best-in-class Measurement Accuracy and Inspection Reliability
Automated Solder Paste Dispensing: Auto-Rework
Zero-defect through AI-Powered Koh Young Process Optimizer(KPO)
KSMART Solutions: True 3D Measurement-based Process Control System
Active Warp Compensation
KOH YONG KY8030-2 SPI Introduction
Best-in-class Measurement Accuracy and Inspection Reliability
Koh Young’s inspection systems have become the industry standard. The KY8030-2 features a pioneering True 3D Moiré and dual-direction projection by eliminating shadow and specular reflection challenges without compromising accuracy.
Active Warp Compensation
*Z-tracking 3D compensation
The unique Koh Young warp compensation technology actively calculates and detects any substrate warpage. Using its exclusive 3D imaging and algorithms, Koh Young considers multiple elements like slope, stretch, twist, bow, and shrinkage to guarantee an accurate measurement and to meet the ultimate inspection system criteria.
Automated Solder Paste Dispensing: Auto-Rework
KY8030-2 dispenses solder paste automatically as an optional add-on solution. The high-precision and in open joints, lean fillets, and weak joints. Automatic dispensing option reduces operational costs, improves line efficiency, and strengthens profitability by eliminating board scrap and rework. If Koh Young’s SPI is configured with the Auto-Rework option, it becomes more than an inspection system. It becomes a true process optimizer.
KSMART Solutions: True 3D Measurement-based Process Control System
▪Koh Young pioneered True 3D measurement technology 20 years ago to create a zero-defect future. This gave rise to KSMART Solutions and its continuous efforts to leverage data and connectivity.
▪KSMART Solutions uses Artificial Intelligence to help automate process control while focusing on data management, analysis, and optimization. It collects data from across the factory line for defect detection, real time optimization, enhanced decisions, and traceability to improve metrics, increase quality, and lower costs by eliminating variance, false calls, and escapes.
“KSMART Solutions is the Gateway to a Smart Factory”
▪ Converts data into knowledge for effective and quality-driven actions
▪ Delivers an AI-powered process analysis and optimization tool
▪ Achieves an autonomous process optimization facility
Zero-defect through AI-Powered Koh Young Process Optimizer (KPO)
Koh Young is driven to help customers achieve a Zero-defect print process scenario. The AI-powered Koh Young Process Optimizer (KPO) solution automatically exercises complex algorithms to develop and implement print process improvements. By actively monitoring the print process, KPO sends operators real-time performance diagnostics and threshold alerts – it even implements process change automatically. KPO ensures real-time print process reliability without dedicated experts.
KOH YONG KY8030-2 SPI Specifications
| Requirements | Solutions |
|---|---|
| Solution to Shadow Problem | 3D Shadow Free Moiré Technology & Dual Projection |
| PCB Warp Compensation | Active Warp Compensation (Z-Tracking) |
| User Friendly Operation | Renewal GUI, Real Color 3D Image |
| Whole-board Foreign Material Inspection | 3D Foreign Material Inspection |
| Inspection Items | Metrology Capability: Volume, Area, Height, Offset, Bridging, Shape Deformity, Paste Offset, Coplanarity |
| Types of Defects: Insufficient, Excessive, Missing Paste, Bridging, Shape Deformity, Paste Offset, Coplanarity | |
| KY8030-2 Inspection Performance | Model: KY8030-2 (Camera: 4M 10um, 15um, 20um, 25um) |
| FOV Size: 20x20, 30x30, 40x40, 50x50 | |
| Full 3D Inspection Speed: 11.1 - 59.5 cm²/sec | |
| Min. Distance Between Pads: 100um / 4.0 mils to 200um / 7.9 mils | |
| Illumination: IR-RGB Led Dome Styled Illumination | |
| Z Resolution: 0.37 um / 0.01 mils | |
| Height Accuracy: 1 um / 0.04 mils | |
| 01005mm Inspection & Others: < 10% at 6 sigma / Possible Multi-Colored PCB | |
| PCB Handling | Conveyer Width Adjustment: Automatic |
| Conveyer Fix Type: Front / Rear Fixed (Factory Setting) | |
| Software | Supported Input Format: GERBER Data (274X, 274D), ODB++ (Optional) |
| Programming Software: ePM-SPI, SPC Plus | |
| Statistical Process Control: Histogram, X-bar & S-Chart, Cp & Cpk, SPC Alarm | |
| Operating System: WINDOWS 10 IoT ENTERPRISE LTSC 2019 | |
| Add-On Solutions | Barcode/Verification: 1D & 2D Handy/Inline Reader, Auto-Verification, Auto-Rework |
| Analysis/Offline: KSMART Solutions, Offline Programming, Review Station, SPC Plus | |
| Printer/Interface: KPO Printer, Panasonic APC, Fuji Nexim, IPC-CFX |
| Item | M | L | XL | |||
|---|---|---|---|---|---|---|
| Single Lane | Dual Lane | Single Lane | Dual Lane | Single Lane | Dual Lane | |
| Max. PCB Size (X x Y) | 330x330 mm | S:330x580mm D:330x325.5mm |
510x510 mm | S:510x580mm D:510x320mm |
850x690 mm | S:850x580mm D:850x320mm |
| Min. PCB Size | 50x50 mm | 50x50 mm | 70x70 mm | |||
| PCB Thickness | 0.4~4 mm | 0.4~5 mm | 0.6~8 mm | |||
| Max. PCB Weight | 2kg / 5kg | 2kg / 5kg | 10kg | |||
| Machine Weight | 550kg | 600kg | 600kg | 700kg | 850kg | 900kg |
| Bottom Clearance | 50 mm | |||||
| Supplies | 220 Vac ± 10%, 50/60Hz, 1 Phase, 5Kgf/cm² | |||||
| W | 820 mm | 820 mm | 1000 mm | 1000 mm | 1350 mm | 1350 mm |
| D | 1265 mm | 1445 mm | 1265 mm | 1445 mm | 1445 mm | 1445 mm |
| H | 1627 mm | |||||
Our Services
We go beyond delivering powerful machinery to provide a complete partnership built on expertise and unwavering support. Our service ecosystem is designed to ensure maximum uptime, productivity, and return on your investment.
1.Pre-Sales Technical Support
1.1 Technical consultation & line layout planning 1.2 Demo machine testing with customer materials 1.3 Pre-sales training for technical team
2. Delivery & Commissioning
2.1 Professional installation & calibration 2.2 Parameter optimization for specific PCBs 2.3 Trial production validation 2.4 Operator training (SOP, maintenance, troubleshooting) 2.5 Acceptance test with performance verification
3. After-Sales Support
3.1 1-year standard warranty (extendable) 3.2 7×24 hotline, 4-hour emergency response 3.3Scheduled preventive maintenance (quarterly/half-yearly) 3.4 Genuine spare parts supply 3.5 Remote diagnosis & software updates
4. Value-Added Services (Optional)
4.1 Performance upgrades (software/hardware) 4.2 Production efficiency optimization analysis 4.3 Advanced technical training programs 4.4 Extended warranty (2-3 years) 4.5 Equipment relocation service
Our Promise
We are dedicated to being a true partner in your success, providing the tools, knowledge, and continuous support necessary to keep your projects moving forward efficiently and profitably.
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