Nozzle Cleanr And Inspector FKNC-A

Intelligent Automated Nozzle Maintenance System

This intelligent cleaning system optimizes nozzle maintenance for ASM (TX, CPP, C&P20) platforms through automated, high-performance processing.

Key Advantages:

Plug-and-Play Simplicity: Minimalist touch interface with built-in programs and “one-touch” operation—no parameter setup required.

Superior Cleaning: Batch processing in a sealed, eco-friendly tank ensures consistent, deep cleaning of up to 37 nozzles per cycle.

Intelligent Automation: Smart ID recognition, automated magazine covers, and support for both native and third-party nozzles.

Industry 4.0 Ready: Pioneering magazine-level traceability, automated Excel reporting, and seamless MES integration via open network ports.

Capacity: 37 nozzles per tray (ASM C&P20 P/M2/P2 & CPP).

Compatibility: ASM TX Series, X Series CPP, and various bulk nozzles.

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Automated SMT Nozzle Pickup, Cleaning & Vision Inspection

Powered by an advanced XY Robot Gripper and automated handling architecture, the system seamlessly manages high-precision pickup and transfer across cleaning trays and storage modules.

AI-Powered Optical & Flow Inspection

Integrated with high-definition industrial cameras and ultra-precision flow meters to automatically detect, isolate, and filter out defective SMT placement nozzles:

Optical 2D Code Scanning: Instantly reads and logs nozzle identification data for strict traceability.
Optical Imaging Inspection: Accurately detects microscopic tip wear and reflector damage.
Air Flow Meter Diagnostics: Precisely identifies orifice clogging via real-time vacuum flow measurement.
Micro-Force Sensor Technology: Detects nozzle slider mechanical jams through sensitive compression force tracking.

High-Pressure Sonic Cleaning Technology & Working Principle

High-Pressure Jet Atomization: Continuous pressurization shatters pure water into micro-mist particles (3-10 µm), enabling deep-penetration cleaning of stubborn residues inside microscopic nozzle apertures.
Pulsed Sonic Kinetic Energy: Delivers high-frequency pulsed impacts at sonic speed (V=360 m/s, 30 pulses/sec) to generate a persistent energy field that shatters inner and outer contaminants without damaging the substrate.

Independent Multi-Layer Nozzle Storage Architecture

The independent multi-layer storage mechanism safely accommodates both inspected/cleaned certified nozzles and pending-service inventory. Features dedicated high-capacity storage trays (such as PANA 16-Head and FUJI H24 trays) configured across an 18-layer independent structure backed by a real-time inventory tracking system.

Full Lifecycle Traceability & Audit Management

Automatically logs cleaning timestamps and inspection metrics for every individual nozzle, ensuring full lifecycle traceability. By eliminating nozzle blockages caused by overlooked maintenance schedules, the system guarantees 100% compliance with strict quality audit regulations.

Zero Operation Time & Flexible Operational Modes

Simply exchange the nozzle station to complete bulk cleaning and maintenance instantly, achieving virtually zero operational downtime on your SMT placement production lines.

Mode 1: Direct Cleaning

Automatically transfers nozzles awaiting cleaning to the cleaning tray. Post-cleaning and inspection, certified nozzles are precisely returned to their exact original slots.

Mode 2: Retrieve Certified

Instantly retrieves maintenance-certified nozzles from internal storage and loads them into empty feeder stations to replace expired units without halting production.

Mode 3: Deposit for Clean

Transfers nozzles pending cleaning directly from the station to storage, automatically cleaning them during idle periods and returning them upon completion.

Specification Parameters

Item	Specification Name	Details
Features	Clean Nozzles in Magazine	Cleans and inspects ASM nozzles with Panasonic original nozzle station.
Operation	Mount Magazine to Tray for Direct Clean	Mounts nozzle magazine to dedicated cleaning tray for direct spray cleaning, followed by inspection of nozzles on the magazine.
Operation	Semi-auto Other Brands Bulk Nozzles	Cleans and inspects various nozzles from other brands need to manually load nozzle into corresponding trays.*1
Nozzle Supply	Target Machine Nozzles	ASM TX Series, X Series CPP, C&P20 P/M2/P2 Nozzles
	Load Nozzle Magazine	Loads magazine identical to machine mounting method. Does NOT support automatic magazine cover open/close.
	Magazine Identification	QR code (requires pre-encoding).
	Magazine Capacity	1 - 6 magazine
Nozzle Cleaning	Clean in Dedicated Magazine Tray	ASM C&P20 P/M2/P2 Head Magazine Tray Capacity: 3 magazines
	Clean in Dedicated Magazine Tray	ASM CPP Head Magazine Tray Capacity: 3 magazines
	Cleaning Method	High-pressure pulsed precision-aligned spray cycling rinse within a sealed tank.
	Cleaning Fluid	DI Water & Industrial Distilled Water
	Fluid Capacity	6L
Fluid & Drying	Fluid Replacement	Built-in filtration system. Automatic reminder for replacement based on time/cycles.
Fluid & Drying	Nozzle Drying	Initial batch high-pressure air dry with the cleaning tray. Second high-pressure air blow per nozzle individually before inspection.
Nozzle Inspection	Nozzle Type Read	Reads nozzle QR code
	Nozzle Blockage	Determines nozzle blockage via airflow sensor measuring vacuum flow.
	Tip Damage/Contamination	Optical image inspection for tip damage or contamination.
	Nozzle Shank Shape	Optical image inspection for nozzle shank shape.
Nozzle Storage	N/A	N/A
Efficiency	Cleaning + Dry	2 sec/nozzle (avg.)
Efficiency	Cleaning + Inspect + Dry	5 sec/nozzle (avg.)
Basic Specs	Power Supply	Single Phase 220V 50HZ
	Power Consumption	2KW
	Air Supply	0.5-0.7Mpa, 46L/min
	Dimensions	L1077mm * W600mm * H1560mm (with singal tower)
	Weight	350KG
	Control	Touch Screen + Keypad
	MES Connection	Open access/read