Nozzle Cleanr And Inspector FKNC-F

Intelligent Automated Nozzle Maintenance System

The ultimate solution for FUJI NXT & AIMEX precision.

Key Advantages:

Fully Autonomous Cycle: A 3-step “Clean-Test-Manage” workflow requires zero manual intervention, minimizing labor and human error.

High-Volume Throughput: Cleans 63 nozzles simultaneously; manages up to 1,349 nozzles with 18-layer independent storage.

Plug-and-Play Integration: Smart ID recognition, auto-cover functionality, and full compatibility with FUJI NXT/NXTR stations.

One-Touch Operation: Minimalist interface with built-in programs—no parameter setup required.

Precision Quality: Professional-grade sealed wash/dry technology extends nozzle life and significantly reduces pick-up errors.

Industry 4.0 Ready: Auto-generates Excel reports with an open network port for seamless MES connectivity.

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Automated SMT Nozzle Pickup, Cleaning & Vision Inspection

Powered by an advanced XY Robot Gripper and automated handling architecture, the system seamlessly manages high-precision pickup and transfer across cleaning trays and storage modules.

AI-Powered Optical & Flow Inspection

Integrated with high-definition industrial cameras and ultra-precision flow meters to automatically detect, isolate, and filter out defective SMT placement nozzles:

Optical 2D Code Scanning: Instantly reads and logs nozzle identification data for strict traceability.
Optical Imaging Inspection: Accurately detects microscopic tip wear and reflector damage.
Air Flow Meter Diagnostics: Precisely identifies orifice clogging via real-time vacuum flow measurement.
Micro-Force Sensor Technology: Detects nozzle slider mechanical jams through sensitive compression force tracking.

High-Pressure Sonic Cleaning Technology & Working Principle

High-Pressure Jet Atomization: Continuous pressurization shatters pure water into micro-mist particles (3-10 µm), enabling deep-penetration cleaning of stubborn residues inside microscopic nozzle apertures.
Pulsed Sonic Kinetic Energy: Delivers high-frequency pulsed impacts at sonic speed (V=360 m/s, 30 pulses/sec) to generate a persistent energy field that shatters inner and outer contaminants without damaging the substrate.

Independent Multi-Layer Nozzle Storage Architecture

The independent multi-layer storage mechanism safely accommodates both inspected/cleaned certified nozzles and pending-service inventory. Features dedicated high-capacity storage trays (such as PANA 16-Head and FUJI H24 trays) configured across an 18-layer independent structure backed by a real-time inventory tracking system.

Full Lifecycle Traceability & Audit Management

Automatically logs cleaning timestamps and inspection metrics for every individual nozzle, ensuring full lifecycle traceability. By eliminating nozzle blockages caused by overlooked maintenance schedules, the system guarantees 100% compliance with strict quality audit regulations.

Zero Operation Time & Flexible Operational Modes

Simply exchange the nozzle station to complete bulk cleaning and maintenance instantly, achieving virtually zero operational downtime on your SMT placement production lines.

Mode 1: Direct Cleaning

Automatically transfers nozzles awaiting cleaning to the cleaning tray. Post-cleaning and inspection, certified nozzles are precisely returned to their exact original slots.

Mode 2: Retrieve Certified

Instantly retrieves maintenance-certified nozzles from internal storage and loads them into empty feeder stations to replace expired units without halting production.

Mode 3: Deposit for Clean

Transfers nozzles pending cleaning directly from the station to storage, automatically cleaning them during idle periods and returning them upon completion.

Specification Parameters

Item	Specification Name	Details
Features	Full-auto FUJI Nozzle Cleaning/Inspection	Cleans and inspects FUJI nozzles with FUJI original nozzle station.
Features	Semi-auto Other Brands Bulk Nozzles	Cleans and inspects various nozzles from other brands need to manually load nozzle into corresponding trays.*1
Operation	Batch Clean, Individual Inspect	Individually transfer nozzle to cleaning tray to do batch high pressure cleaning. Inspects individually before transfer back to the nozzles station.
Nozzle Supply	Target Machine	FUJI NXTIII Series & FUJI AIMEX Series FUJI NXTR Series & FUJI AIMEXR Series
	Load Nozzle Station	Use the same method to load the nozzle station into the cleaning machine like Fuji machine.
	Nozzle Station Adapter Type*2	FUJI NXTIII: NA74A(B) and ND36A(C) Exchange Stations FUJI NXTR: MF1002 and MA1002 Exchange Stations
	Station Identification	Identifies Station QR code
	Station Capacity	1-3 nozzle station
	Station Capacity	1-3 nozzle station
Nozzle Cleaning	Dedicated cleaning tray	FUJI H24/RH28 Tray Capacity: 63 nozzles FUJI V12/H08 Tray Capacity: 45 nozzles FUJI RH20 Tray Capacity: 63 nozzles
	Cleaning Method	Precision high-pressure spray cycling rinse within a sealed tank.
	Cleaning Fluid	DI Water & Industrial Distilled Water
	Fluid Capacity	6L
	Fluid Replacement	Built-in filtration system. Automatic reminder for replacement based on time/cycles.
Nozzle Drying	High-Pressure Air Dry	Initial batch high-pressure air dry with the cleaning tray. Second high-pressure air blow per nozzle individually before inspection.
Nozzle Inspection	Nozzle Type Read	Reads nozzle QR code
	Nozzle Blockage	Determines nozzle blockage via airflow sensor measuring vacuum flow.
	Tip Damage/Contamination	Optical image inspection for tip damage or contamination.
	Shank Slide Stickiness	Measures sliding resistance via micro-gravity sensor detecting shank compression force.
Nozzle Storage	Storage Mechanism	Specialized storage trays, max 18 trays, stores up to 1278 nozzles.
	Storage Method	Specialized storage trays that store within the machine.
	Stored Nozzle Types	H24, H12, RH20 Nozzles
	Storage Capacity per Tray	H24 Tray: 71/tray; H12 Tray: 54/tray; RH20 Tray: 71/tray
	Nozzle In	Auto transfer from stations to storage trays, or manual load into storage trays.
	Nozzle Out	Auto transfer from storage trays to empty stations. Manual entry or batch report import for retrieval.
Efficiency	Cleaning + Dry	20 sec/nozzle (avg.)
Efficiency	Cleaning + Inspect + Dry	26 sec/nozzle (avg.)
Basic Specs	Power Supply	Single Phase 220V 50HZ
	Power Consumption	2KW
	Air Supply	0.5~0.7Mpa, 46L/min
	Dimensions	L1077mm * W600mm * H1560mm (with singal tower)
	Weight	350KG
	Control	Touch Screen + Keypad
	MES Connection	Open access/read